2005 Polaris Sportsman 400/500 Service Repair Manual


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 High definition, bookmarked, searchable, printable PDF  Instant download

Covers: 2005 Polaris Sportsman 400 and 500
Pages: 311
Format: PDF
File size: 132mb
Compatibility: Windows/Mac/Tablet

This downloadable service manual contains instructions and technical information to maintain and repair your 2005 Polaris Sportsman 400 or 500 ATV. This is the same manual technicians use to diagnose and repair the Sportsman ATV. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, the service manual provides the most accurate information to perform the job. The bookmarks panel in this high resolution PDF manual makes it easy to quickly navigate chapters and sub-chapters.


  • General Information
  • Specifications
  • Torque Specs
  • Maintenance Schedule and Procedures
  • Lubrication
  • EH50PL Engine Service and Troubleshooting
  • Fuel System/Carburetion
  • Cooling System
  • Clutch/PVT System
  • AWD System
  • Axles
  • Hubs
  • Driveshaft and U-Joint
  • Body
  • Steering and Suspension
  • Transmission Service and Troubleshooting
  • Brakes
  • Electrical System
  • Wiring Diagrams
  • And More!


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