2006-2009 Suzuki LT-Z50 QuadSport Repair Service Manual

Covers: 2006-2009 Suzuki LT-Z50 QuadSport ATV
Pages: 215
Format: PDF
File size: 8mb
Compatibility: Windows/Mac/Tablet/Smartphone

Downloadable PDF service manual for 2006, 2007, 2008 and 2009 Suzuki LT-Z50 Quadsport ATVs. High resolution PDF format.

Topics:

GENERAL INFORMATION

• SERIAL NUMBER LOCATION
• FUEL AND OIL RECOMMENDATION
• ENGINE OIL AND FINAL REDUCTION GEAR BOX OIL
• BREAK-IN PROCEDURES
• INFORMATION LABELS
• INFORMATION MARKS
• SPECIFICATIONS

PERIODIC MAINTENANCE

• PERIODIC MAINTENANCE SCHEDULE
• PERIODIC MAINTENANCE CHART
• MAINTENANCE AND TUNE-UP PROCEDURES
• AIR CLEANER
• EXHAUST PIPE NUTS AND MUFFLER MOUNTING BOLT
• VALVE CLEARANCE
• SPARK PLUG
• SPARK ARRESTER
• FUEL LINE
• ENGINE OIL
• FINAL REDUCTION GEAR BOX OIL
• THROTTLE CABLE PLAY
• ENGINE IDLE SPEED
• DRIVE BELT
• DRIVE CHAIN
• BRAKES
• TIRES
• STEERING
• SUSPENSIONS
• CHASSIS NUTS AND BOLTS
• GENERAL LUBRICATIONS
• COMPRESSION PRESSURE CHECK
• COMPRESSION TEST PROCEDURE
• INITIAL ENGAGEMENT AND CLUTCH LOCK-UP INSPECTION
• INITIAL ENGAGEMENT INSPECTION
• CLUTCH LOCK-UP INSPECTION

ENGINE

• ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
• ENGINE CENTER
• ENGINE LEFT SIDE
• ENGINE RIGHT SIDE
• ENGINE REMOVAL AND INSTALLATION
• ENGINE REMOVAL
• ENGINE INSTALLATION
• POWER REDUCTION SPACER
• ENGINE DISASSEMBLY
• ENGINE COMPONENTS INSPECTION AND SERVICING
• CYLINDER HEAD
• ROCKER ARM PUSH ROD
• CAMSHAFT ASSEMBLY
• UPPER CRANKCASE/CYLINDER
• PISTON AND PISTON RING
• CONROD AND CRANKSHAFT
• CAM ROCKER ARM
• FINAL REDUCTION GEAR BOX AND CVT CASE
• CVT CASE COVER
• GENERATOR CASE
• STARTER PINION
• MOVABLE AND FIXED DRIVE AND DRIVEN FACE
• RECOIL STARTER
• ENGINE REASSEMBLY

FUEL SYSTEM

• FUEL TANK AND FUEL VALVE
• REMOVAL
• FUEL FILTER INSPECTION AND CLEANING
• REMOUNTING
• CARBURETOR
• SPECIFICATIONS
• I.D. NO. LOCATION
• REMOVAL
• DISASSEMBLY
• CLEANING
• INSPECTION AND ADJUSTMENT
• REASSEMBLY AND REMOUNTING

CHASSIS

• EXTERIOR PARTS
• CONSTRUCTION
• FASTENER REMOVAL AND INSTALLATION
• FRONT AND REAR WHEELS
• TIRES
• FRONT BRAKES
• STEERING AND FRONT SUSPENSION
• TOE-IN ADJUSTMENT
• REAR BRAKE AND REAR AXLE HOUSING
• REAR SUSPENSION

ELECTRICAL SYSTEM

• CONNECTOR
• COUPLER
• CLAMP
• FUSE
• SEMI-CONDUCTOR EQUIPPED PART
• BATTERY
• CONNECTING THE BATTERY
• WIRING PROCEDURE
• USING THE MULTI-CIRCUIT TESTER
• LOCATION OF ELECTRICAL COMPONENTS
• CHARGING SYSTEM
• TROUBLESHOOTING
• INSPECTION
• STARTER SYSTEM
• TROUBLESHOOTING
• STARTER MOTOR REMOVAL
• STARTER MOTOR DISASSEMBLY
• STARTER MOTOR INSPECTION
• STARTER MOTOR REASSEMBLY
• STARTER MOTOR INSTALLATION
• STARTER RELAY INSPECTION
• IGNITION SYSTEM
• TROUBLESHOOTING
• INSPECTION
• SWITCHES
• BATTERY
• SPECIFICATIONS
• INITIAL CHARGING
• SERVICING
• RECHARGING OPERATION

SERVICING INFORMATION

• TROUBLESHOOTING
• ENGINE
• CARBURETOR
• CHASSIS
• BRAKES
• ELECTRICAL
• BATTERY
• WIRING DIAGRAM
• WIRING HARNESS, CABLE AND HOSE ROUTING
• WIRING HARNESS ROUTING
• CABLE ROUTING
• FUEL HOSE PIPING
• CARBURETOR AND CVT CASE HOSE ROUTING
• HANDLEBARS AND HANDLEBAR PAD INSTALLATION
• HEAT SHIELD INSTALLATION
• SPECIAL TOOLS
• TIGHTENING TORQUE
• ENGINE
• FUEL
• CHASSIS
• TIGHTENING TORQUE CHART
• SERVICE DATA

LT-Z50K9 (’09-MODEL)

• SPECIFICATIONS